The energy produced by a bioenergy system, such as biogas and RNG, is a fundamental resource for many farms, offering numerous economic and environmental advantages. However, in order to maximize the profitability of a biogas and RNG system, a number of factors need to be optimized, from efficient production management to minimizing operating costs.
In this article we will explore how farmers can ensure maximum profit from a biogas and RNG system. Finally, we will discuss the importance of qualified technical support, such as that offered by Service AB, to ensure that the system operates without interruption and with maximum efficiency.
How to optimize system performance?
To improve system performance, it is essential that every aspect of the process be optimized, from raw material management to system maintenance.
Firstly, it is important to select the appropriate materials to use as a substrate, making sure they are of high quality and suitable for biogas production. Careful planning of anaerobic digestion and the constant monitoring of the operating parameters, such as temperature and pH, are essential for maintaining production efficiency;
Another fundamental aspect is the optimization of the system utilizing the biogas, which should be adapted to the company’s specific needs, whether it be to generate electricity, heat or RNG;
In this context, the adoption of advanced technological solutions and expert technical support can make a difference, ensuring optimal management and continuous operation, minimizing downtime and maximizing economic returns.
What affects the performance of the system?
The performance of a biogas and RNG system is affected by numerous variables which, if not monitored and managed correctly, can compromise production efficiency. To ensure optimal balance and maximize performance, it is critical that targeted control and optimization strategies be implemented, including:
Continuous system monitoring (24 hours a day): this approach allows timely maintenance to be performed and immediate assistance to be provided, minimizing downtime and optimizing the system’s overall operating efficiency;
Constant control of critical variables: the monitoring of parameters such as temperature, percentage of gas in the dome, alarms and the parameters of the cogenerators allows rapid intervention which, in many cases, can even be done remotely. This strategy simplifies system management, helping to improve its overall yield and avoid any problems;
Technology innovation: in the biogas and RNG sector, promoting the use of new generation technologies helps to minimize inconveniences, such as the production of unpleasant odors, due to the confinement of the biomass and indoor air treatment, and the surrounding visual impact. The use of automated systems also optimizes process efficiency, continuous operation and guarantees workplace safety.
How to ensure the maximum profitability of the system?
To ensure the maximum profitability of the system, it is therefore essential to adopt a proactive approach that involves the use of advanced technologies such as the Internet of Things (IoT) and regularly scheduled maintenance, both in the field and in the workshop, aimed at reducing downtime and unforeseen problems. The optimal management of the system calls for an extensive knowledge of its individual components, which is acquired through a complete cycle that includes design, production and maintenance.
An effective predictive maintenance program can be supported through the continuous analysis of data from the systems, allowing intervention strategies to be constantly improved. The use of advanced technological solutions, such as artificial intelligence, is becoming an increasingly relevant option to improve system management.
Having a single point of contact also allows you to optimize maintenance schedules, minimize downtime and ensure a continuous flow of technical information, which encourages efficient management and greater operational stability.
How to choose the right supplier?
When it comes to choosing the right supplier for your system, it is essential that several factors be evaluated besides just the financial offer. A reliable supplier needs to not only guarantee the quality of the products, but also provide a support service that minimizes downtime and always keeps the system up and running. Timely maintenance, continuous service and the ability to quickly resolve any problems are crucial aspects for ensuring that the system remains in good working order and is profitable.
AB is proud of its service excellence, guaranteeing a system availability near 100%. This is the result of consolidated skills, highly qualified personnel and advanced technological infrastructures, which allow us to ensure optimal and constant performance. Whenever needed, we are committed to quickly and effectively intervening in a professional manner. This promise is not just a simple slogan, but a fundamental principle that guides our daily work, ensuring that your system continuously operates at maximum efficiency.
Experience and continuing education
Our commitment to continuous improvement is reflected in the 25 years of experience that we have gained. We have invested in training with:
Specialized RNG technicians, supported by an internal training center;
Technicians certified in cogeneration, with 30,000 hours of annual training.
Our collaborations with universities and research institutes ensure that shared knowledge is transmitted to all team members, that they remain constantly up-to-date and apply the best practices.
Availability of spare parts
The availability of spare parts is a key competitive advantage for our business. There is no need to order spare parts, as we have a wide range of materials already available in our warehouses. In Italy, our logistics network consists of:
1 central warehouse for centralized inventory management;
7 outsourced warehouses managed in collaboration with DHL, to efficiently cover the entire national territory;
Over 40 million euros worth of spare parts currently available, ready to be used.
This structure allows us to guarantee fast deliveries, with spare parts in northern Italy delivered in just 2 hours and within the day for the rest of the country. We also offer a 24/7 delivery service for urgent foreign requests. We have over 600 dedicated vehicles, including:
7 trucks with cranes;
3 semi-trailers;
1 flat-bed truck;
1 vehicle with a telescopic boom.
These vehicles allows us to intervene promptly and efficiently, which is essential in meeting the needs of our customers. We are always ready to meet your spare parts needs, ensuring a prompt and professional service.
Technical coverage across the territory
With a team of 350 technicians worldwide and 200 operating in Italy, we are able to provide a comprehensive and timely service. Every national area is served by 10 technicians, all residing within one hour of the systems they manage. We also have 20 Service Area Managers in Italy, who oversee operations and coordinate the work of the technicians ensuring the effective organization of every area. To support these activities, there are also 20 certified technicians dedicated exclusively to the start-up of the systems.
We offer you the certainty that your system will be started up on time, thanks to our ability to simultaneously manage multiple orders. Every technician, living near the systems they work with, can quickly intervene, thus ensuring a high quality service and maximum efficiency in start-up times.
Operations and Control Room
We always operative, without interruptions, both day and night, during holidays and working days. Our technicians are always ready to intervene, even at Christmas, thus guaranteeing constant assistance for your system. The Control Room is active 24 hours a day, 7 days a week and is responsible for monitoring over 1800 systems, thanks to the commitment of shift operators, who provide both on-site and remote support.
This means that we can promptly meet any need. We have offices in Italy, Brazil, Poland and Canada, with operators who speak the local language. The simultaneous presence of several operators also allows us to handle calls and provide immediate support, promptly activating interventions in the field.
Do you want to know more about Service AB? Visit the dedicated page and watch the presentation video. We challenge you to find a better service than ours!
