The energy produced by a bioenergy plant, such as a biogas or RNG plant, represents a fundamental resource for many farms, with numerous benefits to offer for both the pocketbook and the environment. However, a number of factors must be optimized in order to maximize the profitability of a biogas and RNG plant, from efficient management of production to minimization of operating costs.
In this article, we explore how farmers can maximize their profit from a biogas and RNG plant. Finally, we will discuss the importance of qualified technical support, such as that offered by Service AB, to ensure that the plant operates without interruption and at its maximum efficiency.
How can the performance of a plant be optimized?
To improve a plant’s performance, it is essential to optimize every aspect of the process, from management of raw materials to plant maintenance.
First, it is important to select the right materials for use in the substrate, making sure they are of high quality and appropriate for biogas production. Careful planning of anaerobic digestion and constant monitoring of operational parameters, such as temperature and pH, are essential to maintain the efficiency of production;
Another key aspect is optimization of the system using the biogas, which should be adapted to the specific needs of the enterprise, whether it be concerned with generation of electricity, heat or RNG;
In this context, adoption of advanced technological solutions and expert technical support can make all the difference, ensuring optimal management and business continuity while minimizing downtime and maximizing economic returns.
What factors affect the plant’s performance?
The performance of a biogas and RNG plant is affected by numerous variables, which can compromise the efficiency of production if not monitored and managed correctly. To ensure optimal balance and maximize performance, it is critical to implement targeted control and optimization strategies, such as:
Continuous monitoring of the plant (24 hours a day): this permits timely maintenance and immediate assistance, minimizing downtime and optimizing the plant’s overall operational efficiency;
Constant control of critical variables: monitoring of parameters such as temperature, the percentage of gas in the dome, alarms and co-generator parameters permits rapid intervention, which can in many cases be remote. This strategy simplifies plant management, helping to improve overall yield and prevent problems;
Technological innovation: In the biogas and RNG sector, promoting the use of new generation technologies helps minimize inconveniences such as the generation of unpleasant odours, thanks to confinement of biomass and treatment of indoor air, while reducing the plant’s visual impact on the surrounding area. In addition, use of automated systems optimizes process efficiency and operational continuity while guaranteeing occupational safety.
How can we be sure the plant is operating at maximum profitability?
To ensure maximum plant profitability, it is essential to adopt a proactive approach involving use of advanced technologies such as the Internet of Things (IoT) and scheduling of regular maintenance, both in the field and in the workshop, to cut downtime and prevent unpleasant surprises. Optimal plant management requires in-depth knowledge of individual plant components, acquired through a complete cycle including design, production and maintenance.
An effective predictive maintenance programme can be supported by continuous analysis of data from plants, permitting constant improvement of intervention strategies. Use of advanced technological solutions such as artificial intelligence is becoming an increasingly important option for improving plant management.
In addition, the presence of a single point of contact permits optimization of maintenance schedules, minimization of downtime and a continuous flow of technical information, facilitating efficient management and greater operational stability.
How to choose the right supplier?
When it comes to choosing the right supplier for your plant, it is essential to evaluate several factors going beyond the simple economic proposal. A reliable supplier must not only guarantee product quality, but also provide a support service that minimizes downtime and keeps the system up and running at all times. Timely maintenance, continuous service and the ability to solve any problems that may arise without delay are crucial aspects for ensuring the plant’s efficiency and profitability.
AB is proud to offer excellent service, guaranteeing system availability approaching 100%. This result is the product of consolidated skills, highly qualified personnel and advanced technological infrastructure, allowing us to ensure constant optimal performance. We are committed to intervening quickly and effectively whenever our customers need us, with our characteristic professionalism. This promise is more than just a slogan. It’s the basic principle guiding our daily work, ensuring maximum efficiency and continuity for your plant.
Experience and continuing education
Our commitment to constant improvement is reflected in 25 years of accumulated experience. We have invested in training with:
Specialised RNG technicians, supported by an in-house training centre;
Certified technicians specializing in cogeneration, with 30,000 hours of training supplied annually.
Our partnerships with universities and research institutes ensure constant updating and application of best practices, sharing knowledge among all team members.
Availability of spare parts
The availability of spare parts is a key competitive edge in our business. There is no need to order spare parts, as we have a wide range of materials already in stock in our warehouses. In Italy, our logistics network consists of:
1 central warehouse for centralized inventory management;
7 outsourced warehouses managed in collaboration with DHL, efficiently covering the entire national territory;
Over 40 million euros worth of spare parts already available, ready for use.
This form of organization allows us to guarantee rapid delivery, supplying spare parts all over northern Italy in just 2 hours and within the day in the rest of the country. We also offer a 24/7 delivery service for urgent requests from abroad. We have over 600 dedicated vehicles, including:
7 trucks with cranes;
3 semi-trailers;
1 platform;
1 telescopic.
The availability of these vehicles allows us to intervene promptly and efficiently, essential to respond to the needs of our customers. We are always ready to meet your requirements for spare parts, ensuring prompt and professional service.
Technical coverage of the territory
We provide comprehensive, timely assistance through a team of 350 technicians all over the world, 200 of whom operate in Italy. The country is divided into areas, each served by 10 technicians residing within an hour from the plants they serve. In addition, we have 20 Service Area Managers in Italy to oversee operations and coordinate the work of the technicians, ensuring effective organization within each area. In support of these activities, we also have 20 certified technicians concerned exclusively with plant start-up.
We offer you the certainty that your plant will be started up on time, thanks to our ability to manage multiple orders simultaneously. All our technicians live near the plants they serve and are ready to intervene promptly, ensuring top quality service and maximum efficiency during plant start-up.
Operations and Control Rooms
Our operations are continuous, without interruption, both day and night, on both working days and holidays. Our technicians are ready to intervene at any time - even on Christmas Day - to guarantee constant service for your plant. Our Control Room is active 24 hours a day, 7 days a week, and is responsible for monitoring over 1800 plants, thanks to the commitment of shift operators providing support both remotely and on site.
This allows us to respond promptly to all requirements. We serve plants in Italy, Brazil, Poland and Canada, with operators able to speak the local language. In addition, the simultaneous presence of several operators allows us to sort calls and provide immediate assistance, promptly activating intervention in the field.
Would you like to find out more about Service AB? Visit the dedicated page and watch the presentation video. We challenge you to find a better service than ours!
