The energy produced by a bioenergy plant, such as biogas and biomethane, represents a fundamental resource for many farms, offering numerous economic as well as environmental benefits. However, in order to maximise the profitability of a biogas and biomethane plant, a number of factors need to be optimised, from efficient production management to minimising operating costs.
In this article we will explore how farmers can ensure maximum profit from a biogas and biomethane plant. Finally, we will discuss the importance of qualified technical support, such as that offered by Service AB, to ensure that the plant operates without interruption and with maximum efficiency.
How can plant performance be optimised?
To improve plant performance, it is essential to optimise every aspect of the process, from raw material management to plant maintenance.
First, it is important to select the right materials to use as a substrate, making sure they are of high quality and suitable for biogas production. Careful planning of anaerobic digestion and constant monitoring of operational parameters, such as temperature and pH, are essential to maintain production efficiency;
Another fundamental aspect is the optimisation of the biogas use system, which should be adapted to the specific business needs, whether it is to generate electricity, heat or biomethane;
In this context, the adoption of advanced technological solutions and expert technical support can make a difference, ensuring optimal management and business continuity, minimising downtime and maximising economic returns.
What affects plant performance?
The performance of a biogas and biomethane plant is affected by numerous variables which, if not monitored and managed correctly, can compromise production efficiency. To ensure optimal balance and maximise performance, it is critical to implement targeted control and optimisation strategies, including:
Continuous monitoring of the plant (24 hours a day): this approach makes it possible to carry out timely maintenance and provide immediate assistance, minimising downtime and optimising the overall operational efficiency of the plant;
Constant control of critical variables: the monitoring of parameters such as temperature, percentage of gas in the dome, alarms and cogenerator parameters makes it possible to carry out rapid interventions and, in many cases, even remotely. This strategy simplifies the management of the plant, helping to improve its overall yield and prevent any problems;
Technology innovation: In the biogas and biomethane sector, promoting the use of new generation technologies helps to minimise inconveniences, such as the production of unpleasant odours, thanks to biomass confinement and indoor air treatment, and the surrounding visual impact. In addition, the use of automated systems optimises process efficiency, operational continuity and guarantees safety at work.
How can the maximum profitability of the plant be guaranteed?
To ensure the maximum profitability of the plant, it is therefore essential to adopt a proactive approach that involves the use of advanced technologies such as the Internet of Things (IoT) and regularly planned maintenance, both in the field and in the workshop, aimed at reducing downtime and unforeseen problems. The optimal management of the plant depends on a thorough knowledge of its individual components, which is acquired through a complete cycle that includes design, production and maintenance.
An effective predictive maintenance programme can be supported by continuous analysis of data collected from the plants, allowing intervention strategies to be constantly improved. The use of advanced technological solutions, such as artificial intelligence, is becoming an increasingly effective option to improve plant management.
In addition, the presence of a single point of contact makes it possible to optimise maintenance schedules, minimise downtime and ensure a continuous flow of technical information, which facilitates efficient management and greater operational stability.
How do you choose the right supplier?
When it comes to choosing the right supplier for your plant, it is essential to evaluate several factors that go beyond the simple cost. A reliable supplier must not only guarantee the quality of the products, but also a support service that minimises downtime and ensures that the system is always operational. Timely maintenance, continuous service and the ability to quickly resolve any problems are crucial aspects to ensure the efficiency and profitability of the plant.
AB is proud to offer a service of excellence, guaranteeing a system availability close to 100%. This is the result of consolidated expertise, highly qualified personnel and advanced technological infrastructures, which allow us to ensure optimal and constant performance. With professionalism, we are committed to intervening quickly and effectively whenever you need it. This promise is not just a simple slogan, but a fundamental principle that guides our daily work, ensuring maximum efficiency and continuity for your plant.
Experience and continuing education
Our commitment to continuous improvement is reflected in 25 years of accumulated experience. We have invested in training with:
Specialised biomethane technicians, supported by an internal training centre;
Certified technicians in cogeneration, with 30,000 hours of annual training.
Our collaborations with universities and research institutes ensure constant updates and the application of best practices, transmitting a shared knowledge among all team members.
Spare parts availability
The availability of spare parts is a key competitive advantage for our business. There is no need to order spare parts, as we have a wide range of materials already in our warehouses. In Italy, our logistics network consists of:
1 central warehouse for centralised inventory management;
7 outsourced warehouses managed in collaboration with DHL, to efficiently cover the entire national territory;
Over €40 million of spare parts already available, ready to be used.
This facility allows us to guarantee fast deliveries, being able to deliver spare parts in northern Italy in just 2 hours and in the rest of the country within the day. In addition, for urgent foreign requests, we offer a 24/7 delivery service. We have over 600 dedicated vehicles, including:
7 lorries with cranes;
3 semi-trailers;
1 platform;
1 telescopic loader.
This availability of vehicles allows us to intervene promptly and efficiently, which is essential to respond to the needs of our customers. We are always ready to meet your spare parts needs, ensuring prompt and professional service.
Technical coverage across the territory
With a team of 350 technicians globally and 200 operating in Italy, we are able to provide you with comprehensive and timely assistance . Each national area is served by 10 technicians, all residing within an hour from the plants they manage. In addition, we have 20 Service Area Managers in Italy, who oversee operations and coordinate the work of technicians to ensure effective organisation for each area. In support of these activities, there are also 20 certified technicians dedicated exclusively to the start-up of the plants.
We offer you the certainty that your plant will be commissioned on time, thanks to our ability to manage multiple orders simultaneously. Each technician, living near the plants they work with, is able to intervene quickly, thus ensuring a high quality service and maximum efficiency in start-up times.
Operations and Control Room
Our operations are continuous, without interruptions, both day and night, during holidays and on working days. Our technicians are always ready to intervene, even at Christmas, thus guaranteeing constant assistance to your plant. The Control Room is active 24 hours a day, 7 days a week and is responsible for the monitoring of over 1800 plants, thanks to the commitment of shift operators, who provide support both remotely and on site.
This means that we can respond promptly to any need. Our teams are present in Italy, Brazil, Poland and Canada, with operators able to speak the local language. In addition, the simultaneous presence of several operators allows us to sort calls and provide immediate support, promptly activating interventions in the field.
Would you like to find out more about Service AB? Visit the dedicated page and watch the presentation video. We challenge you to find a better service than ours!
